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We are a consulting firm specializing in the metal forming industry, focused on helping North American manufacturers compete in the global marketplace.

Metal forming is both an art and a science. Our network of seasoned industry professionals combines advanced theoretical knowledge with decades of shop floor experience for unmatched insight into metal forming process design, development, improvement, and innovation.

We identify and implement metal forming solutions for a full range of industries. We empower designers and engineers with the information they need to bring cost effective innovative designs to market faster.


Tkach Metal Forming Consultants brings together a global network of industry experts with decades of collective experience in the full range of metal forming processes.

We understand the full scope of metal forming processes, from scientific principles through shop floor production.

Hot Forging • Warm Forging • Cold Forging • Heading
Primary Metals • Stamping • Specialty Applications


 We work with manufacturers in diverse industries. Some  make parts for their own use, others for direct sale to the consumer or for specific industry application. Formed metal parts are used for energy, defense, medical,  transportation, and recreation.

  • Aerospace
  • Automotive
  • Defense
  • Cross wedge rolling design
  • Reducer roll tool design
  • Biomedical Devices
  • Prosthetics
  • Surgical Equipment
  • Hand Tools
  • Agriculture
  • Mining & Drilling
  • Power Generation & Transmission
  • Motorsports
  • Utility vehicles
  • Specialty Outdoor
  • Cycling
  • Custom Press &
    Equipment Builders
  • Primary Metals
  • Industrial Equipment


We act as pathfinders to help manufacturers expand into new materials, new processes, and new markets. We help you improve existing processes, eliminate costly equipment failures, and establish productive relationships with vendors and suppliers. We connect you to resources and provide personalized training to your associates so they are prepared to manage the solution.

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